“Rivet Automatic Installation System”

- Steel
- High strength steel*Up to Rm = 1.500 MPa tensile strength, like 22MnB5
- Sandwich-panels
- Surface coated or pre-painted panels
- Aluminium
- Magnesium
- Carbon fibre reinforced plastics
- Applicable in thicknesses down to 0.5 mm
Engineering benefits by using fasteners
- High static and dynamic load
dynamic lifetime test shows that the fatigue break force of rivets nuts are
two times higher than with weld fasteners - Precise positioning in sheet metal part
tolerances could be cut in half in comparison with weld fasteners - No damage of the microstructure of the material or weld splatters
because of a cold forming process
- Easy and non-destructive tests to check the quality by the worker
instead of screening the cross section of a weld fastener in the panel - Gas and liquid tight joints possible according to the requirements of the
automotive industry

Stud installation method

Nut installation methods


Type A
- Actuator is fixed
- Robot will carry the clamp and hold the panel
- CCD will correct the position on the panel before installation

Type B
- Actuator is fixed with Robot
- CCD fixed with Actuator
- Panel set on table and clamp

Rivet Nuts Types
RND, RSN, RSF, RSK, REN

Rectangular Pierce Nuts Types
HIP ON WIRE / HIP LOOSE UMP ON WIRE / UMP LOOSE

Self Pierce Clinch Nuts Types
MHN, MHD, A9N

Rivet Nuts Types
RND, RSN, RSF, RSK, REN

Rectangular Pierce Nuts Types
HIP ON WIRE / HIP LOOSE UMP ON WIRE / UMP LOOSE

Self Pierce Clinch Nuts Types
MHN, MHD, A9N

Tooling equipment for the most efficient way
Manual insertion procedure
As a low-cost method for limited series, single parts and prototypes

Fully automatic placement utilizing installation tools, automatic presses
Very economical for mass production

Robot-controlled placement during final assembly
Ideal for large pre-formed metal pieces and component parts with fastener elements assembled in different planes

Flow Drilling System

- Immediate identification and reporting of any incorrect assemblies
- Screw parameters can be individually parametrized per screw location
- Compact design for hard-to-access screw locations
- Fast bit change without tools
- Feed head can be removed without auxiliary tools
- Feed arm can be changed without auxiliary tools
- Very low moving masses
- Automatic feeding of the screws
- Magazine on the automatic screwdriver with separate filling station
- Compact working radius of clamping surface to the screw axis, beneficial robot lever arm
- Can be used as a robot solution in any position

Screw unit
- Dimensions (WxDxH) : 350 x 280 x 750 mm
- Bit / Holding force (screwdriving head touch down) : 3300 N / 1200 N
- Motor rpm : 5100 min-1
- Torque : max. 15 Nm
- Weight : approx. 45 kg
- Screwdriving- / Cycletime : approx. 3 s / 4 s (depends on material pairing)
Easy and mainenance friendly Screw driving system,
Change of Tooling in less then 10 sec.

Filling station
- Dimensions (WxDxH) 1200 x 900 x 1650 mm
- Filling speed 40 sec./magazine

Magazine with 27 chambers
- Dimensions (WxDxH) 120 x 120 x 63 mm
- up to 9 codes can be mechanically coded; for different screws to avoid confusion

Feed unit
- Dimensions (WxDxH) 600 x 600 x 1150 mm
- Conveying speed max. 40 pcs./min Fitting quantity 10 litre0s
Compact,
Vibration-free sorting container,
Gentle feeding principle.